Material Feeding Equipments

Screw Design : Single Screw for general use; Twin Screw for sticky or challenging materials, Single Pitch, Double pitch for precise feeding

Batching Control : Integrated with controller for accurate material delivery, automated with load cells and PLC systems.

• Hopper Design : Minimizes material bridging, may include agitators.
• Drive Systems : Electric motors with variable frequency drives (VFDs) for speed control.
• Material Compatibility : Handles powders, granules, pellets, and can be customized for different material properties.

• Easy Cleaning : Designed for quick disassembly to prevent cross-contamination.
• Safety Features : Includes guards, emergency stops, overload protection, and alarms.
• Durability : Wear-resistant and robust construction for long service life.

Ingredient mixing and batching, Accurate & precise dosing of required ingredients

• Accuracy : High precision in feeding and batching.
• Automation : Enhances productivity and control through integration with automated systems.

• Material Feeding: Delivers raw materials into the furnace at a consistent rate.
• Uniform Distribution: Ensures even spread of materials for efficient melting.
• Flow Control: Adjusts material flow rate to match furnace needs.

• Capacity: Measured in tons per hour (TPH).
• Material Compatibility: Handles silica, soda ash, limestone, recycled glass, etc.

• Consistent Feed Rate: Maintains optimal furnace operation.
• Uniform Distribution: Ensures even melting and prevents hotspots.
• Adjustability: Customizable for various materials and needs.
• Low Maintenance: Fewer moving parts reduce maintenance needs.
• Energy Efficiency: Contributes to overall energy savings.

• Glass Manufacturing: Feeds materials into melting furnaces.
• Ceramics Production: Ensures consistent quality and uniformity.
• Metallurgy: Precise feed in non-ferrous metal smelting.

• Size: From small (600 mm x 1200 mm) to large units (1800 mm x 6000 mm).
• Drive System: Electric motors with variable frequency drives (VFDs).
• Vibration Frequency: Adjustable, typically 750 to 1500 RPM.
• Amplitude: Adjustable, usually 4 to 8 mm.
• Construction Materials: High-strength steel with wear-resistant liners.

• Adjustable Grizzly Bars: Controls the size of material passing through.
• Replaceable Liners: Extends feeder lifespan.

• Capacity: Ranges from a few kgs to several tons per hour, depending on the application.
• Vibration Frequency: Typically, 50 Hz.
• Amplitude: Adjustable to control the intensity of the vibration.
• Power Supply: Standard industrial voltages, usually 220V, 440V AC.

• Bulk Material Handling: Efficiently moves bulk materials such as coal, ore, aggregates, food products, chemicals, and pharmaceuticals.
• Feeding and Screening: Used in conjunction with screens to separate materials of different sizes.
• Metering: Provides precise control over the flow rate of materials for batching or mixing processes.

• High Efficiency: Efficiently handles a wide variety of bulk materials.
• Adjustable: Easily adjustable to meet different material handling requirements.
• Low Maintenance: Simple design with minimal moving parts reduces maintenance needs.

• Electromagnetic Drive: The core component that creates the vibratory motion. It consists of an electromagnet.
• Vibratory Tray or Pan:The surface where materials are placed for conveying. It can be made of various materials, depending on the application.
• Controller: An electronic device that regulates the amplitude and frequency of the vibrations.
• Coil: Works in conjunction with the electromagnet to create a magnetic field.
• Springs or Shock Absorbers: These are used to support the tray and isolate the vibration from the rest of the structure.
• Base: The structural frame that holds all components in place.

• Amplitude Control: The controller can adjust the amplitude of vibrations, which in turn controls the feed rate of the material.
• Frequency: Typically operates at frequency of 50 Hz.
• Variable Feed Rate: The feed rate can be easily adjusted by changing the voltage input to the electromagnet.
• Low Maintenance: Minimal moving parts reduce wear and tear.
• Energy Efficient: Uses less power compared to mechanical feeders.

• Capacity: Can range from a few kilograms per hour to several tons per hour, depending on the size and design of the feeder.
• Voltage and Current Requirements: Typically operates on standard AC supply (220V) with current ratings depending on the size of the feeder.
• Material of Construction: Trays can be made from stainless steel, mild steel, or special alloys for high-temperature or corrosive environments.
• Feed Rate Control: Precise control over the feed rate can be achieved through electronic controllers.

• Mining and Minerals: Feeding ores and minerals in processing plants.
• Food Processing: Handling ingredients like grains, powders, and other bulk foods.
• Pharmaceuticals: Accurate dosing and feeding of powdered drugs.
• Packaging: Feeding materials into packaging machines for consistent flow.

• Precise Control: Allows for accurate feeding rates.
• Durability: Robust design for long-term use in harsh environments.
• Flexibility: Can handle a wide range of materials.

• Material Characteristics: The properties of the material being conveyed (size, moisture content, abrasiveness) will impact feeder performance.
• Installation: Proper alignment and mounting are crucial for efficient operation.
• Maintenance: Regular checks and maintenance of the electromagnet, springs, and tray are necessary to ensure longevity.