PSPL leads the industry in batching systems expertise, having successfully executed turnkey projects since 2012, prominently in the container and float glass industries. Our engineers are renowned for their profound understanding of material properties and meticulous equipment selection tailored to exacting project requirements. Utilizing STAAD Pro, we meticulously prepare layouts and structural drawings to ensure precision and durability in every aspect of our projects. Our automation team is a powerhouse, having developed an Indian-made controller equipped with advanced Auto-Correction capabilities for batching processes. They possess exceptional proficiency in SCADA screens, PLC programming, and the seamless generation of comprehensive batch reports. Collaborating with esteemed German brands for drive units, level sensors, and load cells exemplifies our unwavering commitment to delivering top-tier quality. Backed by a highly skilled erection and installation team comprising expert fitters and welders, PSPL guarantees flawless on-site execution, where every detail is meticulously perfected to exceed client expectations.
PSPL excels in raw material handling, crucial for achieving high-quality glass production. Before batching, materials undergo essential processes like screening and iron particle separation to ensure purity. PSPL has designed bucket elevators, vibrofeeders, and vibroscreens specifically for efficient quartz handling. We collaborate with manufacturers to integrate high-performance magnetic separator machines into our systems.
Our storage silos feature sturdy designs that maximize space utilization, allowing for increased material storage and flexibility for batch house operations. PSPL is providing high-quality isolation gates and designing chutes that facilitate maximum material flow without blockages.
>We employ Dense Phase Pneumatic Conveying Systems (DPCS) extensively for transporting soda and limestone, ensuring efficient and maintenance-free operation. PSPL specializes in designing and manufacturing dust collectors with precise calculations and high durability, supporting our commitment to excellence in raw material handling.
At PSPL, we meticulously design dozing equipment, including screw feeders and electromagnetic vibrofeeders, to ensure the highest level of accuracy in material batching. Our comprehensive batching packages feature batch hoppers equipped with load cell mounting kits and discharge gates. Understanding that batching constitutes the core of the batch house, we manage this process with the utmost precision and expertise. To ensure no material residue remains after the discharge gate opens, we utilize turbine rotary knockers sourced from reputable suppliers. Our batch controllers, developed by the PSPL automation team, guarantee seamless integration and superior performance, while our load cells, procured from leading German manufacturers, ensure unparalleled reliability and accuracy. Since 2012, PSPL has excelled in the integration of all electromechanical equipment, a critical component of efficient batching operations. PSPL weighfeeders are used in glass industries for glass batching, providing the batching operation to perform in low space with prime accuracy. Our weighfeeders are designed to be easily calibrated, durable, and capable of continuous long-lasting operations. Additionally, batch transportation post-mixing necessitates precise, time-based calculations. To this end, PSPL offers robust and durable belt conveyors and bucket elevators. With a steadfast commitment to precision, reliability, and seamless integration, PSPL's batching solutions are distinguished in the industry, providing a reliable foundation for all your batching requirements. Moreover, our equipment is designed to be sturdy and robust, capable of running 24/7 without interruption, ensuring homogeneous batch feeding to dog silos throughout the years.
PSPL excels in providing advanced return cullet systems tailored for handling cold end cullet through multiple conveyors and bucket elevators. Our belt conveyors are meticulously crafted using cullet-grade belts, ensuring they withstand sharp points and moist conditions for enhanced durability. Electromechanical vibrofeeders enable smooth and precise cullet feeding from surge hoppers to belt conveyors, minimizing the risk of belt damage. PSPL has also designed and developed an innovative cullet washery system, which efficiently reduces iron content in cullet, thereby significantly enhancing the quality of glass produced in the furnace. Extensive use of Hardox and stainless steel in our equipment, chutes, and silos further ensures exceptional durability. These robust solutions underscore PSPL's commitment to delivering superior performance and reliability in cullet handling and processing.
