Bulk Bag Unloading, Bag Filling System

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  • Bulk Bag Unloading, Bag Filling System

Bulk Bag Unloading System

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Bag Filling Station

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A. BULK BAG UNLOADER

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PSPL's ergonomically designed Bulk Bag Unloader (BBU) complies with operator safety norms. We offer a comprehensive range of BBUs with transfer and measuring equipment to meet the varying requirements of the bulk processing industry.

Types of Bulk Bag Unloaders

Our General-Purpose Bulk Bag Unloader provides controllable discharge by volume. The flow from the bulk bag is easily managed by an integrated conveyor directly coupled to the base of the discharger.

    Features:
  • Dust-free unloading
  • Handles sluggish flow materials easily
  • Suitable for all bulk bag types up to 2 tones
  • Ensures complete emptying of bag contents with no wastage or spillage
  • Instant and automatic material transfer via integrated conveying equipment
  • Available in mobile designs

This type allows you to dispense or extract measured quantities of material from bulk bags. The flow from the bag is directed into a weighing hopper, and after the desired quantity is reached, the flow is cut off.

    Features:
  • Dust-free unloading
  • Measured quantity extraction
  • Static or dynamic measurement options
  • Controlled dosing directly from the bulk bags

This is a basic frame that facilitates unloading bulk bags into the desired transfer unit. It is the most economical model for unloading material from bulk bags.

    Standard Fitment:
  • Self-supporting structure
  • 4-point lifting cross
  • Bag support platform
  • Chute for spout guiding
  • Wall-mounted control panel
  • Pendant for hoist operation
    Optional Add-ons:
  • i. Dust collection system
  • ii. Compactor
  • iii. Glove box for safety against exposure
  • iv. Lump breaker
  • v. Massager
  • vi. Electrical hoist
  • vii. Load cell
  • viii. Bag puncturing device
  • ix. Control valve
  • Bag Capacity: 25/50/100/1000/2000 Kgs
  • Material Compatibility: Suitable for a wide range of materials, including powders and granules
  • Discharge Rate: Variable, controlled by the integrated conveyor system
  • Construction: Heavy-duty steel frame with powder-coated finish for durability
  • Weighing Accuracy: ±0.1% of full scale

    Performance:
  • Unloading Efficiency: 98% material recovery from bulk bags
  • Operator Safety: Complies with international safety standards, reducing risk of injury and exposure

    Applications:
  • Industries: Chemical, Food, Pharmaceutical, Agriculture, Construction
  • Materials: Chemicals, food ingredients, pharmaceuticals, fertilizers, plastic granules, and more


B. BAG FILLING SYSTEM

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PSPL bag filling system is an automated setup used to efficiently & accurately fill bags. PSPL provides following types of Bag filling units:
1. 25/50 Kgs - Small Bag Filling
2. 1000/1200 Kgs – Jumbo Bag Filling System

  • Dust free Loading
  • Accuracy at par with industry standard
  • Bag loading / Unloading made easy

  • Surge Hopper : For storage of material
  • Feeding eqpt: Feeds material to Bags or intermediate weighing hopper
  • Weighing System: Accurately measure the material to be filled
  • Bag Holding Unit: Bird beak arrangement for holding the bag firmly
  • Control System: Manages the entire process
  • Sealing Mechanism: Closes the bags after filling by either stitching or hot sealing
  • Bag Handling Unit: Tailor made conveyor is provided to move the bag in stock yard / loading